Production of portable equipment
ALAVAR Technology is Russia's first manufacturer of portable milling and facing equipment
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Portable equipment

ALAVAR Technology
Designed for milling, turning, boring, drilling holes, machining, threading, chamfering and cutting large diameter pipes directly on the client’s job.
  • Repair of flange connections
    • milling of flanges
    • grooving of flanges of various designs
  • Metal foundations
    • milling of foundations, flat surfaces of any area
    • milling, cutting of round foundations
    • CNC milling of surfaces of complex geometry
  • Pipelines
    • processing of pipe boards
    • repair of bends, tees of pipelines
    • pipe cutting
    • processing of pipe ends for welding
    • chamfering
  • Cylindrical holes
    • boring holes
    • restoring holes
    • milling keyways
    • drilling holes up to 200mm and threading
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Portable lathes

ID Mount Lathes for Flange Facers

AB-xxx Series

ALAWAR portable flange lathes are used when flanges, postures (e.g. RTJ grooves), as well as hole walls or sealing surfaces need to be machined on site

Model Range

of ID Mount Lathes Models for Flange Facing
  • 1

    АВ600Т

    Facing Diameter: 80-620 mm
    Type of execution: turning
    Mounting system: ID
    Power Option: electric

    - Our equivalent of Climax FF5000
  • 2

    АВ1000Т

    Facing Diameter: 300-1100mm
    Type of execution: turning
    Mounting system: ID
    Power Option: electric

    - Our equivalent of Climax FF5300 and FMAX 800
  • 3

    АВ1500Т

    Facing Diameter: 450-1550mm
    Type of execution: turning
    Mounting system: ID
    Power Option: electric

    -Our equivalent of Climax FF6300
  • 4

    АВ2000Т

    Facing Diameter: 750-2100mm
    Type of execution: turning
    Mounting system: ID, OD
    Power Option: electric

    - Our equivalent of Climax FF7200 and FMAX 1500
The flange facing with the AV2000T
Task: to process (bore) a pipe flange with a diameter of 2 meters.

During the processing, the following indicators were achieved:
1.Surface roughness – Ra 3.2;
2.Machining accuracy – 0.05 mm.
ALAVAR Technology
The flange facing with the ALAVAR АВ2000Т
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OD MOUNT FLANGE FACERS

Flange facers with external mounting for flange machining, pipe cutting and edge removal

AB-xxT Series

OD mount flange facers deliver fast, versatile and accurate machining to meet the demanding in the oil, gas and chemical industries. They can be equipped with a set for cutting pipes and chamfering.

Model Range

OF OD MOUNT FLANGE FACERS
  • 1

    АВ-30Т

    Facing Diameter: 0-305 mm
    Type of execution: lathe
    Mounting system: OD
    Power Option: electric

    - Our equivalent of Climax FF1200 and MM300e
  • 2

    АВ-60Т

    Facing Diameter: 0-600 mm
    Type of execution: lathe
    Mounting system: OD
    Power Option: electric

    - Our equivalent of Climax FF2400 and MM600e
  • 3

    АВ-100Т

    Facing Diameter: 0-1000 mm
    Type of execution: lathe
    Mounting system: OD
    Power Option: electric

    - Our equivalent of Climax ODF40 and MM1000E
  • 4

    АВ-150Т

    Facing Diameter: 0-1500 mm

    Type of execution: lathe

    Mounting system: OD

    Power Option: electric


    - Our equivalent of Climax ODF60 and MM1500E

  • 5

    АВ-200Тх

    Facing Diameter: 0-2000 mm

    Type of execution: lathe

    Mounting system: OD

    Power Option: electric


    - Our equivalent of Climax ODF80 and MM2000E

  • 6

    АВ-300Тх

    Facing Diameter: 0-3100 mm

    Type of execution: lathe

    Mounting system: OD

    Power Option: electric


    - Our equivalent of Climax ODF80 and MM2000E

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ID MOUNT FLANGE FACERS

CNC flange facers with internal mounting for flange machining

AB-xxx Series

ALAWAR portable flange facers are fully controlled by an electronic system, which allows you to perform numerous types of machining with high accuracy on the end surfaces of large cylindrical parts.

Application:
  • Milling
  • End mill processing
  • Drilling holes in a circle
  • Tapping with a tap
  • Cutting circular pockets
  • Spot boring of holes, including on the back side of the flange

Model Range

OF ID MOUNT FLANGE FACERS
  • 1

    АВ3000

    Milling Diameter: 1200-3260 mm
    Type of execution: milling
    Mounting system: ID
    Power Option: electric

    - Our equivalent of FMAX3000 or Climax FF8200
  • 2

    АВ4000

    Milling Diameter: 1600-4500mm
    Type of execution: milling
    Mounting system: ID
    Power Option: electric

    - Our equivalent of Climax CM6200 and FMAX4000
  • 3

    АВ6000

    Milling Diameter: 2500-6000mm
    Type of execution: milling
    Mounting system: ID
    Power Option: electric

    - Our equivalent of FMAX 6000
Machining with the AV3000
Task: to machine (mill) the surface of the pivoting support device (OPU) with a diameter of 3 meters for the antenna post

During the processing, the following indicators were achieved:
1.Surface roughness–Ra 1,6
2.Non–flatness of the bearing surface of the track wheel of the running system-0.23 mm
ALAVAR Technology
The machining with the Alavar AB3000
Internal boring on the reverse side on the AB3000
Task: to bore the inner surface of the flange coaxially with the outer one, for mounting the drive.

As a result, two holes with a diameter of 260 mm and two of their flanges (inner and outer) with a diameter of 350 mm were finished boring. Machining accuracy is 0.1 mm. The boring depth is 300 mm.
ALAVAR Technology
ID Boring with the AВ3000
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New developments

Models in the development and commercial manufacture

Portable boring machine AR-150

Our Russian equivalent of the Sir Meccanica RSx 9 1200 or Climax BB7100

Feature - designed for processing heavy cylindrical metal structures of long lengths that cannot be machined on stationary equipment. They will allow performing urgent repairs of large-sized parts of large length directly onsight. Performs face treatment with the help of additional equipment.

Boring Diameter: 500 - 1600 mm
ORDER
We will help you work more efficiently
  • have a personal manager for operational interaction
  • special conditions
  • assistance in tenders
Adaptation and modernization
We will develop and produce portable equipment for your tasks
Service and training
  • Training your employees
  • Service support (warranty and post-warranty service)
Our address
Office:
300000, Tula, Turgenevskaya str., 50, office 206a

Production:
301722, Tula region, Kimovsk, md. Agricultural machinery, ABZ
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